JoeWoodworker
VeneerSupplies.com
The Official Website of this Non-Professional Woodworker ™

Part 1
Introduction

Welcome
Veneering Basics

14 Good Reasons
Vacuum Press Uses
Deciding on a Model
Overview

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Part 2a (Option 1 of 2)
Project: V2 Venturi Press

About Project: V2
Parts List
Build the Manifold
Build the Reservoirs
Assemble the Venturi
Make the Carrier
Wire the Press
Testing and Adjusting
Mods and Options
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Part 2b (Option 2 of 2)
Project: EVS Pump Press

About Project: EVS
Parts List
Pump Selection
Build the Manifold
Build the Sub-Manifold
Build the Reservoirs
Make the Carrier
Final Assembly
Wire the Press
Testing and Adjusting
Mods and Options
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Part 3
Vacuum Bags

Vacuum Bag Basics
Polyurethane vs. Vinyl
DIY Vacuum Bags (A)
DIY Vacuum Bags (B)
DIY Vacuum Bags (C)
Connect the Bag
Bag Closures
Platens/Cauls
Breather Mesh
Maintenance
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Part 4
Veneer Information

About Veneer
Backer Veneer

Veneer Glues
Veneering Tips
Substrate Materials
Flattening Veneers
Edgebanding Guide
A Sharp Veneer Saw
Jointing Veneers
Taping Veneers
Dealing with Defects
Curing Glued Panels
Veneering w/o Vacuum
Iron-On Veneering
Veneer Storage
Amazing Bookmatches
Copper Veneer Guide
Paperbacked Veneer
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Part 5
Miscellaneous Info

Vacuum Forming
Vacuum Chucking
Vacuum Clamping
Vacuum Clamp Matrix
Vacuum Infusing
DIY Vacuum Manifold
JWW Visitors' Vacs
Veneer Quality
HH-66 MSDS
Veneering FAQ
The Vac FAQ
Downloads (PDF's)

VeneerSupplies.com

Vacuum Press

Method #1 (of 2): The VeneerSupplies.com Valve Stem

To make things easy, I offer an "updated" valve stem assembly at VeneerSupplies.com. This 8-piece kit is the best way to connect vacuum bags to the vacuum hose. Each stem has air channels cut from the center intake to direct airflow quickly from the vacuum bag.

The kit includes 1 zinc-plated brass valve stem, 2 zinc-plated heavy duty washers, 1 zinc-plated washer and nut. A Viton O-ring is also included. Lastly, the kit includes 2 "kiss-cut" medium density PVC grommets.

The grommets are attached to the washers with an acrylic adhesive which prevent them from creeping if the vacuum bag stretches. With only a bit more than hand pressure, this combination also prevents elongation of the opening where the stem is placed. No cementing is needed and because of this, a valve stem can be moved from one bag to another if needed.



Updated Valve Stem


Lock On Vacuum Connector

  1. Cut a 3/8" hole near the top center of the vacuum bag to accept the valve stem body.
  2. To significantly increase the speed of air flow from the vacuum bag, remove the valve core inside the stem with a pair of small tweezers or a dedicated core remover. The valve core is the largest flow restrictor in the system.
  3. Cut a 3/8" hole near the top center of the vacuum bag to accept the valve stem body.
  4. Slide one of the grommet/washers onto the valve stem body with the black side facing up.
  5. Insert this portion of the assembly through the hole in the vacuum bag.
  6. Slide the other grommet/washer onto the valve stem with the black side facing down (against the vinyl).
  7. Attach the washer and tighten the nut with a 9/16" wrench. One complete turn past standard hand/finger tightening will suffice.


See the vacuum connector
lock on and stay on!
(385k)

Method #2 (of 2): Do It Yourself Automotive Valve Stem

Cut two pieces of vinyl sheeting about 4"x4". Using the HH-66, cement one of these vinyl pieces inside the bag (at the center) and one on the outside of the bag (directly over the bottom 4x4 piece). Use the acetone or xylene to clean the vinyl first. Place a piece of scrap wood under the inside 4x4 to prevent cementing it to the inside-bottom of the bag. Press the assembly down with the seam tool. This process adds strength to the stem area where a bag split can commonly occur.

The cement is extremely flammable and will destroy your brain if you don’t use it in a well ventilated area.

Now cut a 3/8" hole in the center of this reinforced area.

Get the Valve Stem Ready
Remove the valve assembly inside the mag stem by unscrewing it using two small flat head screwdrivers or a pair of tweezers. Discard the valve assembly. Now use a Dremel tool or hack saw to cut an "X" on the bottom of the valve stem about 1/8" deep. This will allow air to escape, even if the bottom of the stem is pressed against the flat area on the top of the platen.

You will need to remove the extrusions on the black washers so that the only rubber that is left is a flat washer, similar to the ones in the picture. Place one of these washers on the stem. Insert the valve stem up through the bag and out the top. Press the other soft rubber washer onto the stem, and place the metal washer and nut on top. Tighten this firmly.

To connect the vinyl tube from the vacuum press to the stem, simply slip it down onto the stem as far as it will go. Fasten a hose clamp around the stem. Tighten this securely and the stem is complete.

Free Vacuum Press Plans
The Vac FAQ
Heat Lock Veneer Glue
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