JoeWoodworker
JoeWoodworker Veneer
The Official Website of this Non-Professional Woodworker ™

Part 1
Introduction

Welcome
Veneering Basics

14 Good Reasons
Vacuum Press Uses
Vacuum Press Options
Overview

Questions & Answers
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Part 2a (Option 1 of 2)
Project: V2 Venturi Press

About Project: V2
Parts List
Build the Manifold
Build the Reservoirs
Assemble the Venturi
Make the Carrier
Wire the Press
Testing and Adjusting
Mods and Options
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Part 2b (Option 2 of 2)
Project: EVS Pump Press

About Project: EVS
Parts List
Pump Selection
Build the Manifold
Build the Sub-Manifold
Build the Reservoirs
Make the Carrier
Final Assembly
Wire the Press
Testing and Adjusting
Mods and Options
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Part 3
Vacuum Bagging

Vacuum Bag Basics
Polyurethane vs. Vinyl
DIY Vacuum Bags (A)
DIY Vacuum Bags (B)
Connect the Bag
Bag Closures
Bag Platens
Breather Mesh
Maintenance
DIY Frame Press

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Part 4
Veneer Information

About Veneer
Veneering Glossary
Veneering Myths
Backer Veneer

Veneer Glues
Veneering Tips
Substrate Materials
Flattening Veneers
A Sharp Veneer Saw
Jointing Veneers
Taping Veneers
Dealing with Defects
Curing Glued Panels
Veneering w/o Vacuum
Hammer Veneering
Iron-On Veneering
Veneer Storage
Amazing Bookmatches
Copper Veneer Guide
Paperbacked Veneer

Edgebanding Guide
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Part 5
Miscellaneous Info

Vacuum Forming
Vacuum Chucking
Vacuum Clamping
Vacuum Clamp Matrix
Vacuum Infusing
DIY Vacuum Manifold
Vacuum Press Gallery 1
Vacuum Press Gallery 2
Veneering FAQ
Veneer Glue FAQ
The Vac FAQ
Copper Veneer FAQ
Downloads (PDF's)

VeneerSupplies.com

Vacuum Veneering - Tips, Tricks, and More

Introduction: Building A Vacuum Press

There are only a handful of tools available to the average woodworker that can make an immediate and substantial difference in the quality of a finished project. A good miter saw, a classic router bit, or a fine hand plane; each of these tools can help turn a pile of lumber into a better display of craftsmanship. A vacuum press is no exception. Within this article, you'll learn how to veneer a panel with a vacuum press.

A vacuum press gives you the opportunity to use some of the finest woods available. Many of these species are so rare and valuable that they are unaffordable in solid lumber. In other cases, the wood may be too unstable to use in lumber form. By veneering those types of logs and burls, wood movement is controlled by the adhesive and a substrate like plywood or particle board.

Ultimately, the question is how to get the wood veneer to cure flat on the project panel. A vacuum press does the trick and now it does it easily and affordably.

After a year and a half of serious trial and error, and another year of updating and improving, I offer several free plans for building a vacuum veneer press. Make no mistake... each press is a heavy duty, durable, and reliable piece of equipment. If you follow the instructions carefully, the press will last for as long as you enjoy the art of veneering.

Most of the veneering books and articles I have read are just too complicated and are geared toward proprietary materials and equipment. The construction method found in the JWW vacuum press article uses standardized parts that can be found on the Internet and at your local hardware store.

I wrote these articles to show that you don't need a mega-buck setup to build a professional-level vacuum press. I hope you'll agree. I'm always looking for a way to simplify and improve the system which is why it's under continuous revision. As always, you are most welcome to send me email with your suggestions for improvement.


The Basic Idea
Need Help?Imagine a giant zip-lock bag with a piece of plywood and an exotic wood veneer inside. To adhere the veneer to the plywood you need two things... glue and clamping pressure. The glue is placed on the plywood and the veneer is set on top. The panel is then placed inside the bag and the air from within the bag is removed with a vacuum system.

Vacuum can be achieved in either through the use of an electric vacuum pump (diaphragm, piston, rotary vane, etc.) or with a pneumatic device called a venturi. On the following pages, you learn how the differences between these pumps affect their use in vacuum veneering.

In either case, a pump or venturi is rated by its air flow (CFM or cubic feet per minute) and the maximum achievable vacuum level which is usually referenced as a measurement of "inches of Mercury" or "inches of Hg".

A vacuum press is a very powerful tool that is capable of producing over 1700 pounds per square foot of pressure at full capacity.The actual formula is 1" of Hg equals 70.56 lbs per square foot.

The concept of atmospheric pressure is what makes a vacuum veneer press capable of such incredible strength. Click here to learn more. Atmospheric pressure is what makes a vacuum veneer press capable of such incredible strength. When vacuum is applied, atmospheric pressure puts down a tremendous amount of force. Not only does this press the veneer onto the substrate, it also compresses the fibers of the materials being glued. As the fibers are compressed, the air inside of the materials is displaced with glue and within an hour, a bond is made.

Next Page

Free Vacuum Press Plans
Project: V2
The venturi powered version of the vacuum press uses air from your compressor to create vacuum.


Vacuum Press 1

Vacuum Press 2

Vacuum Press 3

Vacuum Press 4

Vacuum Press 5

Project: EVS
This version of the vacuum press uses an electric vacuum pump.

 
Vacuum Press 6

Vacuum Press 7

Vacuum Press 8

Vacuum Press 9

Vacuum Press 10

Yes, Joe is a practicing Catholic
The Vac FAQ
Heat Lock Veneer Glue